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Friday Blog Is Out

Johnny Acree

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Safety Comes First

April 19, 2019

Happy Friday Elio’ers! Before we get to the blog from the archives, we wanted to touch on a recent topic. As some of you may have seen, an article was recently published that mentioned a meeting between Elio Motors and Governor DeWine in Ohio. We want to clear the air- we still plan to build the Elio in Shreveport, Louisiana.

Original date Sept 13 2017


We’re all familiar with the phrase “Safety First.” For many of us, this adage was introduced early on in childhood and is largely abandoned once we reach adulthood. At Elio Motors, safety first is not just sage advice; it’s one of the four “musts” of the project. The other three “musts” (fuel efficiency, affordability, American-made) are deeply ingrained into our company DNA, but the safety of the vehicle is of utmost importance. To make sure our vehicle is as safe as possible, we have and will continue to conduct a battery of tests. When you think of safety testing, you likely think of a vehicle with crash test dummy occupants hurling into a wall. There are, however, a wide range of safety tests conducted. Today we will look at roof crush resistance testing.

Just as the Elio is unique, so too is its classification. While the Elio will be classified either as an autocycle or a motorcycle, we will be focusing on automotive safety standards as a part of our safety-first approach.

The safety test we will review today is formally known as FMVSS 216a – Federal Motor Vehicle Safety Standards; Roof Crush Resistance. The definition is as follows:

“To reduce injuries and fatalities in passenger cars, pickup trucks, vans and multipurpose passenger vehicles resulting from roof intrusion during rollover crashes. This requirement establishes roof strength requirements for the safety of the occupant.”

To date, our simulated testing has passed the established FMVSS standard and we currently have 4 vehicles targeted for further testing. This testing will be conducted where the roof, windshield, and A-pillar intersect.



There are two main factors that allow the Elio to meet the FMVSS standard. First, the A-Pillar is designed for maximum strength. Additionally, even though the vehicle is light weight, our unibody construction adds protection to the roof of the vehicle.

An additional part of the testing, FMVSS216a – Barrier Displacement, is defined as:

“Test requires sequential LH (Left Hand), then RH (Right Hand) rigid platens to load the roof rail structure to 3x vehicle weight. Vehicle structure must achieve 3g condition before 127mm of displacement on either roof frame and must not load a 50th percentile male occupant head in either front seat of the vehicle more than 222N if contact with head form is unavoidable.”



Again, based on the strength of the A-Pillar and the unibody construction, the Elio will meet this safety standard.



The Elio may not be the largest vehicle on the road, but it will be held to the same safety standards. Fuel-efficiency, a low base price and American-made are all crucial to the Elio project, but safety always comes first.
 

Johnny Acree

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Original date April 19, 2017

Where the Rubber Meets the Road
April 26, 2019



If you’ve been paying attention to the news lately, you’ve likely noticed a “Made in America” movement. At Elio Motors, our mission is driven by the desire to engineer and design an American product and create American jobs. This is evidenced by the decision to build the vehicle in the USA, and the plan to employ 1,500 American workers at our production facility in Shreveport, Louisiana, with the goal of 90% North American content utilization. Our mission will indirectly create other American jobs and products. A notable example is Continental Tire, a world-class automotive supplier, who will supply Elio Motors with our tires. Continental Tire is currently not making the tire for the Elio in the USA but has agreed to move the manufacturing to the USA for Elio Motors to Sumter, South Carolina. The Made in America movement is not only driving Elio Motors’ decisions: our partners are also seeing the benefit and are joining with excitement and fervor.

We have shared the specs of the tires before, but from the archives is a deeper look at the current specifications for the tires on your Elio.



The first decision was what tire to choose for the Elio. Continental Tire has infinite blends and options available to them when working with a manufacturer like Elio Motors. How soft, how hard, how long lasting, sound level, rolling resistance, and countless other choices are available. We chose the Continental ProContact GX tires. There are several significant features and benefits to the ProContact GX tires. First, it offers OE optimized construction, ensuring optimum performance that is tuned to the Elio. Secondly, the low density under the tread compound cushions the ride, meaning that more impact and vibration is absorbed by the tire, creating a smoother ride. The ProContact GX tire has wide sipe (groove) density, which increases the grip in all weather conditions. Also, our tires feature a blocking rib on the inside of the shoulder, which blocks sound waves from leaving the contact patch, which significantly reduces road noise. The tire is currently on the road, hitting one of our goals of using existing parts where applicable and finally, and perhaps most importantly, the low rolling resistance is important to achieving our impressive fuel efficiency.

Specs:

Front

Tire Size: 135/80 R15

Rim Size: 4×15
Tire Brand: Continental ProContact GX
Rim Size: 4×15

Diameter: nominal 597 mm

Width: nominal 138 mm

Rolling radius: 290 mm
Revs/mile: 883

Weight = 12.7 lbs.

Rear (duplicate style from above)

175/65 R15 ProContact GX(Rim: 5.5×15)
Diameter: nominal: 609 mm

Width: nominal:182 mm
Rolling radius: 296 mm
Revs/mile: 866

Weight = 16.1 lbs.

As you may have noticed, the rear tire is 30% wider than the front tires. This decision was supported through the use of Computer Aided Design (CAD) testing and Continental Tires’ expertise. Using CAD and expertise we found two main reasons for using different sizes on the front and rear of the Elio. First, a wider tire size on the rear tire helps with transient maneuvers during lane changes. Secondly, the rear tire is wider to assist braking with one wheel in the rear (a wider tire increases the amount of friction applied by the tire to the road.)



We are often asked if the Elio will come with a spare tire and about the difficulty of changing the tires. Similar to most new vehicles, the Elio will not come with a spare tire. A small percentage of the population knows how to change a tire, and a smaller percentage is willing to do so. Additionally, a spare tire would add weight and cost to the vehicle. We will offer a “flat repair kit” as an option for Elio owners that want that extra peace of mind.

Changing the tires will be easy for DIY Elio owners. To change the front tire, simply remove the four bolts which hold the front fenders on the vehicle for access to the tire. To change the rear tire, remove the four screws from the rear center fairing, then lift and remove the side fairing(s), which has a hook to lock it in. Currently, a technician is able to remove the rear tire in less than 6 minutes.

Creating American jobs and using American components are not impossible goals. Together, with suppliers like Continental, we aim to show that America can once again be a place where things are made with American hands.
 

RSchneider

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Sorry, no shirts. Only hats.
I never clicked on the various things on the website. I assumed they were still selling T-Shirts. On the other hand, hats are still nice. Also, you can just take the Elio logo that you get from online, then give it to a place that makes t-shirts and they will make a few up for you. I know Elio would not be happy with you ripping off copyrighted material but who would know.
 
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